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All solutions27 / Warehouse & inventory

Warehouse & inventory

Capture stock counts and reconcile inventory automatically

Every line counted during a stock count is automatically compared with the book stock from the inventory system. Only deviations above the defined tolerance go to warehouse management; everything else is written forward directly.

Process architecture

From the count sheet to checked stock.

The process reads the quantities captured during the stock count, compares them with the book stock per item, and writes plausible results forward directly into the inventory system. It is a simple, rule-based process with one leading system; only the deviation above tolerance needs a decision.

Process diagram

  • 09Nodes
  • 09Connections
  • 03Phases
Environment

01Input

Open quotes and their context come together.

The process starts with silence rather than a message: a quote that has had no answer for days. The leading system supplies the quote, its deadline and the contact, together with the correspondence already attached to the case.

2 Steps

02Process

The right message is derived from the state of the case.

The draft comes from the quote itself, not from a template full of placeholders. The rules then check whether a follow-up is allowed at all; anything outside the agreed frame goes to a salesperson.

4 Steps

03Output

The message goes out and the case stays traceable.

The follow-up sits in the same conversation as the quote, sales sees the current state without asking, and every attempt is documented on the case.

3 Steps

Source01

Capture the count sheet

Quantities captured during the count are read from the handheld scanner or counting app as soon as a counting area is completed.Details

Process node 01Source

Capture the count sheet

Quantities captured during the count are read from the handheld scanner or counting app as soon as a counting area is completed.

Interfaces
  • Microsoft Graph API
  • SharePoint API
Next steps
Data02

Load book stock

The current book stock per item and storage location is loaded from the inventory management system.Details

Process node 02Data

Load book stock

The current book stock per item and storage location is loaded from the inventory management system.

Interfaces
  • Azure AI Document Intelligence
  • Mistral OCR
  • Dataverse API
Next steps
Action03

Calculate the difference

For every counted line the difference between counted quantity and book stock is calculated, in units and in value.Details

Process node 03Action

Calculate the difference

For every counted line the difference between counted quantity and book stock is calculated, in units and in value.

Interfaces
  • Power Automate
  • Azure Functions
  • Microsoft Graph API
Next steps
Decision04

Check tolerance

The difference is checked against a defined tolerance per item group; exceeding it counts as needing clarification.Details

Process node 04Decision

Check tolerance

The difference is checked against a defined tolerance per item group; exceeding it counts as needing clarification.

Interfaces
  • Azure OpenAI GPT
  • Anthropic Claude
  • AI Builder
Next steps
Approval05

Clarify the deviation

For a deviation above tolerance, warehouse management reviews the line, recounts if needed, and confirms the final quantity.Details

Process node 05Approval

Clarify the deviation

For a deviation above tolerance, warehouse management reviews the line, recounts if needed, and confirms the final quantity.

Interfaces
  • Teams Adaptive Cards
  • Power Apps
Next steps
System06

Write stock forward

The confirmed or directly accepted quantity is stored as the new book stock in the inventory system.Details

Process node 06System

Write stock forward

The confirmed or directly accepted quantity is stored as the new book stock in the inventory system.

Interfaces
  • Dynamics 365 API
  • Azure Service Bus
Next steps
Result07

Hand off the stock

The updated stock is immediately available for planning and sales in the inventory system.Details

Process node 07Result

Hand off the stock

The updated stock is immediately available for planning and sales in the inventory system.

Interfaces
  • Power BI API
  • Teams Webhook
Next steps
Result08

Inform warehouse management

A summary at the end of each counting area names the number of reviewed lines and the remaining deviations.Details

Process node 08Result

Inform warehouse management

A summary at the end of each counting area names the number of reviewed lines and the remaining deviations.

Interfaces
  • Power BI API
  • Teams Webhook
Result09

Log the count

Counted quantity, book stock, difference and clarification status are logged per line for the inventory report.Details

Process node 09Result

Log the count

Counted quantity, book stock, difference and clarification status are logged per line for the inventory report.

Interfaces
  • Power BI API
  • Teams Webhook
  • Standard path
  • Direct path
  • Review required
  • Return

Steps in execution order

System landscape

One leading system, clear rules.

  • Microsoft

    Microsoft Graph API

    Möglicher Baustein für die Microsoft-Systemvariante.

  • Microsoft

    SharePoint API

    Möglicher Baustein für die Microsoft-Systemvariante.

  • Microsoft

    Azure AI Document Intelligence

    Möglicher Baustein für die Microsoft-Systemvariante.

  • Microsoft

    Mistral OCR

    Möglicher Baustein für die Microsoft-Systemvariante.

  • Microsoft

    Dataverse API

    Möglicher Baustein für die Microsoft-Systemvariante.

  • Microsoft

    Power Automate

    Möglicher Baustein für die Microsoft-Systemvariante.

  • Microsoft

    Azure Functions

    Möglicher Baustein für die Microsoft-Systemvariante.

  • Microsoft

    Azure OpenAI GPT

    Möglicher Baustein für die Microsoft-Systemvariante.

  • Microsoft

    Anthropic Claude

    Möglicher Baustein für die Microsoft-Systemvariante.

  • Microsoft

    AI Builder

    Möglicher Baustein für die Microsoft-Systemvariante.

  • Microsoft

    Teams Adaptive Cards

    Möglicher Baustein für die Microsoft-Systemvariante.

  • Microsoft

    Power Apps

    Möglicher Baustein für die Microsoft-Systemvariante.

  • Microsoft

    Dynamics 365 API

    Möglicher Baustein für die Microsoft-Systemvariante.

  • Microsoft

    Azure Service Bus

    Möglicher Baustein für die Microsoft-Systemvariante.

  • Microsoft

    Power BI API

    Möglicher Baustein für die Microsoft-Systemvariante.

  • Microsoft

    Teams Webhook

    Möglicher Baustein für die Microsoft-Systemvariante.

  • Interfaces in use

    REST API

    Reads counted quantities from the counting app and writes the confirmed stock back into the inventory system.

  • Interfaces in use

    CSV-Import

    Picks up count sheets from handheld scanners that only provide an export file instead of a direct interface.

  • Interfaces in use

    PostgreSQL

    Read access to book stock, item groups and tolerance thresholds.

  • Interfaces in use

    Webhook

    Forwards a confirmed clarification immediately so stock is written forward without delay.

  • Possible apps & platforms

    Warenwirtschaftssystem

    Leading system for book stock, item groups and storage locations.

  • Possible apps & platforms

    Zähl-App auf dem Handscanner

    Captures counted quantities during the stock count.

  • Possible apps & platforms

    Excel oder Google Sheets

    Storage for counting areas without scanner support, with manual entry.

  • Possible apps & platforms

    E-Mail

    Delivery channel for the summary to warehouse management after each counting area.

Implementation in context

What the process does and what it deliberately leaves to people.

The process is deliberately kept simple: one leading inventory system, a fixed tolerance rule per item group, no evaluation of unstructured text. That makes it quick to roll out and easy for warehouse management to follow.

Clarification is only needed for the line above tolerance. The standard case – a difference within the usual variance from spoilage, breakage or counting tolerance – is written forward directly, because the rule can be decided unambiguously.

Stock data stays inside the company's inventory management system; no additional copy is sent to an external service. Every line written forward carries a timestamp and clarification status for the inventory report.

Starting point

In many companies the annual stock count ends with a long spreadsheet checked by hand against book stock. With several thousand lines, the reconciliation alone takes days, and genuine deviations get lost among the mass of small, harmless differences.

Target picture

Every counted line is checked right after it is counted, not at the end of the entire stock count. Warehouse management sees only the lines that genuinely exceed tolerance and can focus on those instead of going through every row.

Expected benefits

  • Reconciliation happens during counting instead of afterwards across the whole list.
  • Warehouse management sees only genuine deviations above tolerance, not every small fluctuation.
  • The standard case is written forward without human review, because the tolerance threshold can be decided unambiguously.
  • The inventory report builds up continuously instead of being compiled separately at the end.
  • The process works without a new system, connecting directly to the inventory system and counting app already in place.

Prerequisites to start

  • 01An inventory management system with book stock per item and storage location.
  • 02A counting app or handheld scanner from which counted quantities can be read automatically or as an export.
  • 03Defined tolerance thresholds per item group, above which a difference needs clarification.
  • 04Named ownership for clarifying deviations above tolerance.

Your next step

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